Gencon Fabrication Inc operates within a 18,000 ft² facility based in Aurora, ON.  Our plant is well equipped with modern fabrication equipment (see details below) including dual overhead cranes, laser cutting machine, an automated sheet storage and retrieval system, welding department, forming department, machine shop and wood shop. 

LASER CUTTING

 

 

 

Our 4400 watt laser cuts stainless and mild steel sheet, plate and hollow structural shapes with ease and incredible accuracy. We can cut your materials into just about any design required. Our laser is also equipped with an automated Sheet Retrieval System which stores, inventories and delivers material automatically.

  • Up to 5/8" stainless steel

  • Up to 1" mild steel

  • Aluminum

  • Brass

  • Titanium

  • Accuracy of +/-0.001" per foot

  • 5' x 10' (60"x120") sheet capacity

  • Tube Cutting up to 12" diameter

  • Capabilities include sheet, plate and hollow structural steel

 

 

 

BRAKE FORMING

 

 

 

Our brake presses can handle parts up to 13 feet in length with press capacity up to 220 Tons.

 

 

 

 

 

SHEARING

 

 

Capacity: ¼” mild steel and 3/16” Stainless Steel in thickness, 10 foot shearing length

 

 

 

PLATE & CHANNEL ROLLING

Our forming department is equipped with both channel and plate rolling equipment.  The plate roller can roll up to 5’ wide, 3/16" thick.  Our channel roller can roll up to 6" channel (easy way) and 4" angle (the hard way).

    

 

 

CNC PUNCHING

Our Trumpf T260R is capable of punching up to 1/4” mild steel, 5/16” aluminum and 3/16” stainless steel.  Our inventory of tooling allows us to punch a variety of shapes including, rounds, oblongs, louvers, countersinks and other special forming tools. 

 

WELDING

Our welding operations are certified to CSA CWB W47.1 Div. 2.  Capabilities include MCAW, FCAW, GTAW, PULSE, stud welding and spot welding. 

 

MACHINE SHOP

  

The machine shop can provide full-service including: Cutting, milling, turning, grinding and routering.  We also use a Swiss-Turn Screw Machine to create custom hardware for our wood & plastics shop. 

 

PAINTING & COATINGS

       

Gencon Fabrication can provide our customers with finished coated products.  We can either wet paint in-house, powder coat or plate (zinc, nickel, chrome).

 

 

MECHANICAL & ELECTRICAL ASSEMBLY

We also offer mechanical and electrical assembly services.  We can offer a solution to fit any customer requirement!

                                            

 

FACILITIES & CAPABILITIES

 

Manufacturing Space:

Approx. 20,000 ft²

Cranes

1 - 5 Ton Bridge Crane x 16'-4" under hook

 

1 - 3.5 Ton Bridge Crane x 16'-4" under hook

 

2 - 1 Ton Jib Cranes

 

1 - 1/2 Ton Pedestal Jib Crane x 12'-0" under hook

Shipping Door Sizes

1 Door @ 16'-0" wide x 17'-0" high

 

1 Door @ 12'-0" wide x 14'-0" high

Storage

Outside - 4 acres of controlled area

 

Inside - 38 drawer automated sheet metal storage system w/ delivery system

Personnel

16 personnel on 1 shift

 

Production Scheduling / Management

 

Purchasing

 

Technical Sales/ Detailing / Drafting (Solidworks & AutoCAD)

 

General Office

Equipment:

 

Material Handling

1 - 5000 lb Forklift 

 

Vacuum & mechanical lifting equipment

Welding Equipment

Semi-automatic mig welding machines (GMAW & FCAW)

 

Stick welding machines (SMAW)

 

Pulse & Tig welding machines (GTAW)

 

23 KVA 24" x 8" Spot Welding Centre

 

Nelson stud gun - 5/16" max stud capacity

Plate Cutting Equipment

Hobart 60A Hand Plasma

 

Oxyacetylene Torches

 

1/4" x 10' Wysong Mechanical Shear

 

Bystronic Bystar 4400-watt Laser cutting machine, w/ tube cutting

 

Trumpf T260 CNC Punch Machine

 

AXYZ 39" x 39" CNC Router

Fabrication Machinery

220 Ton LVD CNC Hydraulic Brake Press

 

80 Ton LVD CNC Hydraulic Brake Press

 

Peddinghaus 50 Ton Iron Worker

 

Benzlers 60" Plate Roller

 

Tauring Channel & Angle Roller

 

3 Engine Lathes - 8" x 40", 10" x 68" w/taper att, 10" x 42" w/taper att.

 

2 J-series Universal Mills - 24" x 18"

 

Six Twelve surface grinder - 8" x 8" x 11"

 

Marvel Semi-Automatic Bandsaw - 12" x 12"

 

Doall Bandsaw

 

Remi Power Hacksaw - 7" stroke

 

8" & 12" Drill Presses

 

Portable magnetic drill

 

Pedestal Grinders & Belt Sanders

 

Engine Lathe 12" x 36"

 

Startrite cold cut saw - 5" x 5"

 

80 Ton Hydraulic Arbour Press

 

Edge-off Deburring Machine

Finishing Equipment

Small Portable Sand Blaster

 

12' W x 14' L x 10' H Side Draft Paint Booth

 

Hotsy Automatic Parts Washer

 

18' L x 6' W Pressure Island

 

 

 

 

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